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Boron Carbide (B4C)

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Boron Carbide (B4C), also known as black diamond, is the third hardest material after diamond and cubic boron nitride. It is a suitable material for many high performance applications due to its attractive combination of properties. Its outstanding hardness makes it a suitable abrasive powder for lapping, polishing and water jet cutting of metals and ceramics.

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Product Information

Boron Carbide (B4C), also known as black diamond, is the third hardest material after diamond and cubic boron nitride. It is a suitable material for many high performance applications due to its attractive combination of properties. Its outstanding hardness makes it a suitable abrasive powder for lapping, polishing and water jet cutting of metals and ceramics. The combination of low specific weight, high hardness and reasonable toughness makes it a suitable material for body and vehicle armor. Boron carbide is also extensively used as control rods, shielding materials and as neutron detectors in nuclear reactors due to its ability to absorb neutrons without forming long lived radionuclide. As it is a p-type semiconductor, boron carbide can be a suitable candidate material for electronic devices that can be operated at high temperatures. Boron Carbide is also an excellent p-type thermoelectric material.


Advantages

● High hardness

● Low density

● High melting point

● High elastic modulus

● Chemical inertness

● High neutron absorption cross-section

● Excellent thermoelectric properties


Boron Carbide Machining

Boron Carbide can be machined in green, biscuit, or fully dense states. While in the green or biscuit form it can be machined relatively easily into complex geometries. However, the sintering process that is required to fully densify the material causes the Boron Carbide body to shrink approximately 20%. This shrinkage means that it is impossible to hold very tight tolerances when machining Boron Carbide pre-sintering. In order to achieve very tight tolerances, fully sintered material must be machined/ground with diamond tools.  In this process a very precise diamond coated tool/wheel is used to abrade away the material until the desired form is created. Due to the inherit hardness of the material, this can be a time consuming and costly process.

REACTION BONDED BORON CARBIDE

Reaction bonded boron carbide (B4C) is primarily used ballistic armor, providing excellent protection while reducing weight as compared to other armor materials.


PropertyUnitsValue
Flexural Strength, MOR (20 °C)MPa250
Fracture Toughness, KIcMPa m1/23.0 - 4.0
Thermal Conductivity (20 °C)W/m K50
Coefficient of Thermal Expansion1 x 10-6/°C4.5
Maximum Use Temperature°C1000
Dielectric Strength (6.35mm)ac-kV/mm-
Dielectric Loss (tan δ)1MHz, 25 °C-
Volume Resistivity (25°C)Ω-cm103


HOT PRESSED BORON CARBIDE

HOT PRESSED BORON CARBIDE OVERVIEW

Hot-pressed, also known as pressure assisted densified (PAD), boron carbide is one of the hardest materials available in commercial shapes. This exceptional hardness combined with low density is used in ballistic armor, maximizing protection while minimizing weight.


PropertyUnitsValue
Flexural Strength, MOR (20 °C)MPa320 - 450
Fracture Toughness, KIcMPa m1/23.0 - 4.0
Thermal Conductivity (20 °C)W/m K45 - 100
Coefficient of Thermal Expansion1 x 10-6/°C4.5 - 4.9
Maximum Use Temperature°C2000
Dielectric Strength (6.35mm)ac-kV/mm-
Dielectric Loss (tan δ)1MHz, 25 °C-
Volume Resistivity (25°C)Ω-cm100


SINTERED BORON CARBIDE

SINTERED BORON CARBIDE OVERVIEW

Pressureless sintered boron carbide combines high purity and the excellent mechanical properties of boron carbide for use in both ballistic armor and semiconductor manufacturing.


PropertyUnitsValue
Flexural Strength, MOR (20 °C)MPa450
Fracture Toughness, KIcMPa m1/23.0 - 5.0
Thermal Conductivity (20 °C)W/m K43 - 100
Coefficient of Thermal Expansion1 x 10-6/°C4.5 - 4.9
Maximum Use Temperature°C-
Dielectric Strength (6.35mm)ac-kV/mm-
Dielectric Loss (tan δ)1MHz, 25 °C-
Volume Resistivity (25°C)Ω-cm10
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